Industrial hose failures are rarely random. More often, they come down to using a hose that wasn’t designed for the job.
And over time, that mismatch leads to repeated failures, leaks, and unnecessary downtime.
Use the Right Hose for Your Process
Continental ContiTech Gorilla® Hose
A durable, heavy-duty air and water hose designed for tough industrial environments. Known for its abrasion resistance and flexibility, Gorilla is ideal for general-purpose use where reliability matters.
Continental Frontier™ 300
A versatile air and multipurpose hose built for medium-duty applications. It offers a balance of performance and cost-efficiency, making it a solid choice for everyday plant use.
Continental Variflex® 200
Designed for light-duty applications requiring flexibility and ease of handling. Variflex is ideal for operations where maneuverability and lighter weight are key.
Why Matching Matters
Each hose is engineered for specific pressure ranges, temperature limits, and environmental conditions. Using the wrong one—even if it “works” initially—leads to faster wear and shorter service life.
Reduce Failures With a Better Approach
Instead of relying on guesswork, Binkelman evaluates your application and recommends the right Continental ContiTech hose for your exact conditions.
This results in:
Longer hose life
Fewer replacements
More consistent system performance
Start the Season Leak-Free
Spring is the perfect time to reset your system and eliminate weak points before production ramps up.
Make sure your hose is working for you—not against you.
When production ramps up, your conveyor system becomes the backbone of your operation. And when it fails, everything stops.
Spring startup is the time to identify wear points and upgrade critical components before demand increases.
Focus on the Components That Drive Reliability
Bearings (Dodge S-2000 & Type E)
These mounted bearings are built for durability in harsh environments, helping reduce premature failure caused by contamination, vibration, and heavy loads. If you’re seeing heat, noise, or frequent replacements, it’s time to evaluate your bearing setup.
Reducers (Dodge TXT & Torque-Arm II)
Reliability is key during high-demand production. Dodge shaft-mounted reducers are designed for long service life and simplified maintenance, helping keep your system running without interruption.
Belting (Continental ContiTech Plylon Plus & Polyflex)
Your belt takes the most abuse. Premium belting options like Plylon Plus provide higher tensile strength and longer life, while Polyflex is ideal for less demanding applications that still require flexibility and performance.
Pulley Lagging (PPI Elastotec Ceramic Lagging)
Lagging plays a major role in traction and belt life. Ceramic lagging options can last 3–5x longer than standard rubber, reducing slippage and improving overall system efficiency.
Carryback and material spillage create unnecessary wear and maintenance headaches. Flexco primary and secondary cleaners, along with proper skirting systems, help keep material where it belongs and reduce cleanup time.
Support Your System With the Right Services
Products are only part of the equation. Services like belt surveys, vulcanizations, PM walks, and safety inspections help identify weak points before they become failures.
Build a More Reliable Season
A proactive approach with the right components and support can significantly reduce downtime and extend the life of your system.
Start with a smarter inspection.
Hydraulic hose failures don’t just happen—they’re usually the result of improper selection or assembly.
And when they fail, it’s often during peak production.
Choose a Hose Built for the Job
Continental ContiTech XR16SC
Designed for high-pressure applications with a compact bend radius, XR16SC is ideal for tight routing and demanding hydraulic systems. It offers durability without sacrificing flexibility.
Continental ContiTech XCP
Built for extreme conditions, XCP hoses provide higher pressure ratings and increased abrasion resistance—making them a strong choice for heavy-duty equipment and rugged environments.
Don’t Overlook the Assembly
Even the best hose will fail if the assembly isn’t correct. Matching the right fittings, adapters, and crimp specifications is critical to performance and safety.
At Binkelman, hydraulic hose assemblies are built to manufacturer standards using Continental components—ensuring consistency, reliability, and proper fit for your system.
Why It Matters Before Spring Startup
Cold weather, idle equipment, and worn components can weaken hoses over time. As production increases, those weak points are exposed quickly.
Replacing or upgrading hoses now helps prevent:
Unexpected downtime
Safety risks from hose failure
Costly emergency repairs
Be Ready Before It Blows
The right hose, properly assembled, makes all the difference when your system is under pressure.
Take a proactive approach to hydraulic reliability.
Process leaks increase labor costs, safety risks, and downtime. A structured hose audit restores reliability.
Industrial hose systems often degrade slowly — until failure becomes urgent.
Spring is the ideal time for evaluation.
Identify Failure Risks
Chemical breakdown
UV exposure
Abrasion
Improper fittings
Application-Specific Engineering
Products
Continental ContiTech industrial hose
Dixon fittings
PT Coupling fittings
Campbell fittings
Improve Assembly Standards
Crimped assemblies offer superior consistency compared to banding.
Add:
Hose tagging
Tracking systems
Preventive scheduling
Maximize tons per hour. Minimize downtime.
Spring production ramp-up exposes weaknesses in drive systems, belts, bearings, and containment. A structured pre-season inspection prevents unplanned shutdowns when throughput matters most.
As operations transition from winter slowdowns to full production schedules, conveyors move from intermittent use to sustained runtime. That shift increases stress across every component in your system. The time to identify weaknesses is before peak demand—not during it.
Here’s your comprehensive Spring-Ready Conveyor Checklist.
1.Drive Systems: Ready to Operate?
Reducers, motors, V-belts, and sheaves carry the torque load of your entire system. Minor wear during winter can become catastrophic under spring production.
Inspect for:
Oil leaks or contamination in gearboxes
Belt glazing or cracking
Sheave misalignment
Guard integrity
Recommended Solutions
Dodge gear reducers
ContiTech V-belts and sheaves
Services Available
Alignment verification
Installation & maintenance support
Even slight misalignment increases heat and vibration, reducing component life significantly under heavy load.
2. Bearings: Prepared for Load Increases?
Bearings often fail during ramp-up because lubrication has degraded or seals have been compromised.
Look for:
Excessive temperature rise
Grease purging or contamination
Vibration increase
Products
Dodge mounted bearings
Dodge Intelli-Lube automatic lubrication systems
Dodge OPTIFY Performance Sensor
Bearing covers
Proper lubrication intervals are often shortened during high-production months. An automated solution prevents human error during peak season.
3.Safety & Compliance Review
Safety audits often reveal issues that developed gradually over time.
Check:
Guarding gaps
Zero-speed switch functionality
Emergency stop systems
Suppliers
PPI
Dodge
Services
Conveyor Inspection Surveys
Compliance isn’t just regulatory — it protects uptime.
4. Pulleys & Idlers Under Load
Spring tonnage exposes lagging wear and idler misalignment quickly.
Inspect for:
Shell cracking
Lagging delamination and uneven wear
Misaligned idler frames
Suppliers
PPI
Dodge
Martin
Flexco
Early replacement prevents belt tracking failures and structural damage.
5.Belts & Splice Integrity
Your belt is your most expensive wear component.
Inspect:
Edge fray
Cover wear
Splice fatigue
Tracking inconsistencies
Products
Continental ContiTech premium conveyor belting
Flexco mechanical lacing and repair systems
Services
Ultrasound inspections
Belt surveys
Vulcanization
Field repairs
Splice failure during peak season can cost hours of lost production. Early detection prevents catastrophic downtime.
Containment improvements directly reduce maintenance labor hours and improve efficiency.
A proactive spring inspection ensures your conveyor system is engineered for performance—not survival.
Emergency hose failures stop production instantly. Preparation prevents costly shutdowns.
Hydraulic systems experience increased pressure, vibration, and temperature swings during spring production ramp-up.
The question isn’t whether a hose will fail — it’s when.
Why Failures Spike in Spring
Rubber compounds stiffen during winter
Idle equipment develops weak points
Increased runtime stresses aging assemblies
Upgrade to Performance-Engineered Hose
Products
Continental XR16
Continental XCP
Continental ContiTech hydraulic fittings and adaptors
These hoses are built for pressure stability, abrasion resistance, and temperature performance.
Assembly Quality Matters
Improper crimping is one of the leading causes of premature hose failure.
Binkelman offers:
NAHAD-certified assembly processes
Precision crimping equipment
Counters at all three locations, Bowling Green, Piqua, and Saginaw, to service your immediate needs
Build backup assemblies before production demand increases.
By maximizing the lifespan of your industrial conveyor belts, you’ll help to maintain operational efficiency, reduce disruptions, improve productivity and reduce overall costs.
To extend the life of your conveyor belts, we suggest implementing a proactive maintenance strategy. Scheduled inspections, proper tensioning, thorough cleaning and prompt repairs prevent premature wear and tear. Choosing the right belt for each application and ensuring that it’s correctly installed also play a key role in optimizing conveyor belt life.
Implementing Regular Inspections and Maintenance
Visual checks can help identify minor issues like fraying edges, misalignment and abnormal wear before they turn into costly failures. Your maintenance schedule should also include thorough lubrication and timely part replacements.
The benefits of a proactive maintenance schedule:
Extended conveyor belt lifespan by preventing premature wear
Reduced costly repairs and unplanned downtime
Improved overall system efficiency and reliability
Lower total operational costs over time
Proactive maintenance also reduces lost material costs and increases safety for your plant personnel working on and around conveyor systems.
Proper Tensioning
Maintaining the correct belt tension is critical for maximizing conveyor belt service life and ensuring smooth operation. Over-tensioning can cause excessive strain, which can lead to premature wear, increased energy consumption and even potential damage to the belt, bearings and pulleys. On the other hand, under-tensioning may result in slippage, misalignment and inefficient material handling.
By checking and adjusting tension as required, you’ll keep the belt properly aligned and functioning at peak efficiency. You can use tension monitoring systems or conduct manual checks to ensure that the belt remains within manufacturer-recommended parameters.
Keeping Your Belt Clean
Regular cleaning is essential for extending a conveyor belt’s lifespan. It prevents the accumulation of dust, debris and contaminants that can cause friction and premature wear. A build-up of materials can lead to belt slippage, misalignment and added stress on system components, all of which can shorten a conveyor belt’s service life.
A consistent cleaning routine helps maintain smooth operation and prevents unnecessary strain on the belt. Use appropriate cleaning tools – such as scrapers, brushes and compressed air – to remove harmful particles without damaging the belt. A clean industrial conveyor belt runs more efficiently, reduces maintenance costs and minimizes the risk of unexpected failures.
Lubrication and Component Care
Proper lubrication can extend a conveyor belt’s lifespan by reducing friction between rollers, bearings and pulleys. Without adequate lubrication, those components can break down due to excessive wear, overheating and potential system failure.
Using the right type of lubricant on specific components minimizes buildup and contamination while improving overall performance.
Optimizing Installation and Alignment Techniques
Maximizing conveyor belt lifespan requires proper installation and alignment. Poor installation can lead to uneven wear and increased stress on the system’s components. Ensuring precise alignment and set-up from the start can reduce maintenance issues and enhance efficiency.
Best practices for initial installation:
Ensure the conveyor frame is level and square
Align pulleys and rollers to prevent belt tracking issues
Set correct belt tension according to the manufacturer’s specifications
Use high-quality fasteners and splicing techniques
Test run the system and make any necessary adjustments before full operation
Embrace Proactive Maintenance for Extended Belt Life
A proactive maintenance approach is the key to long-term efficiency. Regular inspections, proper tensioning, cleaning and lubrication can help prevent costly failures and unexpected downtime.
Partnering with the experts at Binkelman for assessments and employee training can further enhance your conveyor belt’s service life.
Safety practices are crucial not only in industrial settings with heavy machinery and moving parts, but also wherever conveyor systems are used for material handling.
Prioritizing safety can go a long way toward protecting employees from injuries, while reducing the types of problems that hinder productivity.
When you commit to conveyor belt safety, you’ll enjoy several benefits:
Employees are more likely to avoid pinch point and entanglement injuries
You can cut downtime associated with accidents and equipment malfunctions
You’ll prevent disruptions to material flow
It’s easier to comply with occupational health and safety regulations
Provide Comprehensive Training and Onboarding
Your new hires should undergo extensive training on conveyor belt safety, including several hours of classroom instruction on belt conveyor operations and safety protocols.
That training should cover general safety practices and proper use of PPE, plus safe inspection and maintenance techniques. Even your more experienced staff can benefit from refresher sessions on conveyor belt safety. Regular training not only keeps employees updated on new procedures and equipment changes, but it also reinforces safety’s priority in your culture.
Keep Conveyor Belts Clean and Well-Maintained
You can prevent certain types of accidents by cleaning and maintaining your conveyor belts regularly. Remove dust, debris and other contaminants that might interfere with the belt’s operation. Frequent inspections make it easier to detect wear and tear, and then repair minor issues before they escalate to major problems. A proactive approach reduces the risk of mechanical failures that could lead to workplace accidents and extends the life of the conveyor system.
Implement Clear Safety Signage and Guarding
Your conveyor belt safety practices should include safety signage and guarding. The signs should use clear, concise language and universally recognized symbols to effectively communicate hazards. Place the signs around conveyor systems to remind your employees of potential danger zones.
Properly installed guards act as physical barriers, preventing accidental contact with moving belts, pulleys and rollers. They also serve as visual reminders to take extra care in that area. Guards should be securely mounted and regularly inspected to ensure they can protect workers from pinch points and other conveyor system hazards.
Use Emergency Stop Mechanisms and Lockout/Tagout Procedures
Emergency stop buttons let operators shut down the conveyor immediately in the event of danger. The buttons should be placed at regular intervals along the line so they can be accessed quickly from any point.
By preventing accidental startup during maintenance, lockout/tagout procedures are just as important. Workers must shut down, lock and then tag power sources before servicing equipment. That process ensures that only authorized personnel can restore power, which greatly reduces the risk of accidents and injuries during maintenance.
Establish Routine Safety Audits and Monitoring
By implementing a systematic inspection schedule, you make it easier to identify potential hazards before they escalate into serious issues. Your audits should include an analysis of belt condition and component wear, plus testing of the safety feature functionality and any other aspects of the conveyor system.
Incorporating advanced monitoring tools also enhances safety measures significantly. For instance, IoT-based smart cameras and sensors continuously track conveyor belt temperature, pressure and motion, alerting your team to material spillage, seized rollers and other issues.
That proactive approach prevents accidents and reduces maintenance costs and downtime.
Why a Culture of Safety Improves Overall Productivity
A strong safety culture not only protects employees but also enhances overall productivity and profitability. By prioritizing conveyor belt safety practices, you can foster an environment in which your workers feel valued and safe, and that can lead to better morale and engagement.
This heightened sense of well-being translates into fewer accidents, reduced downtime, and improved efficiency.
Investing in safety measures can yield substantial returns, from boosting productivity and efficiency to reducing accidents and downtime to boosting your company’s bottom line.
“Mechanical power transmission” is the process of transferring energy created in one part of a machine to another part of that machine to make it move or do work. And if you look hard enough, you’ll find that it’s the name of an 80’s cover band in 7 to 10 U.S. cities.
From the bicycle in your garage to the equipment on your factory floor, most machines with moving parts use some form of mechanical power transmission.
If your operations depend on the reliable performance of machines, it’s important to know how to spot and solve common transmission issues. That can help you avoid downtime, minimize repair costs, maintain productivity, and show off at parties.
Identifying and Resolving Misalignment Problems
Misaligned shaft couplings can lead to vibrations, noise and early wear of bearings, seals and other parts. Pulley and belt misalignment can cause tracking issues, premature wear and potential system failure.
To keep your system aligned and extend the life of its parts, try these tips. Or don’t. See if we care.
Use parts designed to handle minor misalignments, like flexible couplings.
Perform regular alignment checks on shafts, belts and pulleys.
Schedule routine maintenance to inspect for buildup or wear that could disrupt alignment.
Monitor for unusual sounds or vibrations, as those often signal alignment issues.
Ask your Binkelman Account Rep about alignment solutions.
Addressing Excessive Vibration in Mechanical Power Transmissions
Just like the presence of excessive phlegm, vibration often points to deeper issues in power transmission systems. It can be caused by improper installation, as well as unbalanced or worn parts. Left unchecked, excessive vibration can lead to part damage, system failure, and a splitting headache.
To prevent and fix vibration problems:
Conduct regular vibration analysis.
Check and tighten all mounting hardware.
Replace worn components before they cause system-wide issues.
And when you need the right parts at the right time, from speed reducers to drive components, call your Binkelman Account Rep.
Recognizing and Preventing Overheating Issues
When a power transmission system overheats, it’s usually because it’s too hot. The culprit could also be a lack of lubrication or excessive friction. As any menopausal woman will tell you, overheating can quickly escalate from a minor concern to a major system failure if not addressed promptly.
To avoid problems from overheating:
Monitor system temperature regularly.
Maintain proper lubrication.
Make sure drive components have enough ventilation.
Troubleshooting Unusual Noises in Transmission Components
Abnormal sounds are often early warning signs of developing issues. Grinding, whining or buzzing noises typically mean there’s a problem with bearings, gears or lubrication that needs immediate attention. If you notice a blood-curdling howl, you’ve got a coyote trapped in there.
Document and address unusual sounds when you hear them. Then, make sure lubrication levels are adequate to keep everything running smoothly.
Detecting and Correcting a Load Imbalance in Transmission Systems
Load imbalances can cause uneven wear and put extra stress on system parts. Proper load distribution is important when it comes to your pants. It’s also the key to keeping your systems efficient and preventing parts from wearing out too quickly.
To maintain load balance and protect your transmission system:
Evaluate weight distribution across components and make sure none are overburdened.
Look for signs of uneven wear patterns.
Check to make sure parts are correctly sized for the application.
Inspecting for Gear Wear and Damage
Gears often bear the brunt of power transmission loads. When they wear down or suffer damage they can start to work inefficiently or even fail, like the government.
To prevent that:
Look for signs of tooth wear or damage.
Inspect gear alignment and backlash.
Maintain proper lubrication schedules.
Parts and Maintenance Solutions from Binkelman
Just like teenagers, mechanical power transmission systems require maintenance and repair to stay reliable and efficient. That’s where we come in. Whether you just need the right parts for the job, or you’d like us to perform the maintenance and repair work for you, partner with Binkelman to make sure everything runs as smoothly as a handful of yogurt thrown against a wall. Ask your Account Rep for more details.
If conveyor belts are essential to your operation, you’d probably prefer that yours didn’t snap in two or catch fire. After all, when your conveyors stop, your business stops.
We don’t need to tell you that unexpected shutdowns can disrupt production and screw with your bottom line, but we may need to remind you that scheduled conveyor belt maintenance is the key to maximizing equipment life and keeping your business humming along like a well-oiled piano.
Why Regular Conveyor Belt Maintenance is Important
Regular maintenance of your conveyor belts is not just a preventive measure; it’s a strategic approach to optimizing your efficiency. Plus, it’s a whole lot of fun – the kind you might enjoy after drinking house paint.
By following a consistent maintenance routine, you can identify small issues before they escalate into major problems, such as cranial bleeding or a violent coup. That proactive approach allows you to schedule necessary repairs, minimize disruptions to production, prevent costly breakdowns and plan your TV time.
By the way, these are a few of the services we provide to keep you running at full tilt:
We use inspections to catch potential issues
We remove and install conveyor belting
We make seamless repairs via hot vulcanize splicing
We make mechanical splices and repairs to all types of conveyor belting
We re-lag conveyor pulleys and rubber line chutes and hoppers
We speak calmy but confidently to your conveyor belts to boost their self-esteem
Daily Conveyor Belt Maintenance Checklist
Daily checks are essential for maintaining reliable conveyor systems, and they just plain feel good! Those inspections allow you to spot minor issues that could eventually blow up and ruin your entire world, and who wants that? A daily maintenance routine also fosters a proactive approach to equipment care that could carry over into every other corner of your operation, and wouldn’t it be something if that happened?
Follow this daily maintenance checklist:
Visual Inspection: Check for signs of wear, fraying and damage on the belt surface. Feel free to remove any ticks or leeches as well.
Belt Tension: Ensure that the belt is properly tensioned according to manufacturer specifications.
Tracking Alignment: Verify that the belt is tracking correctly on all pulleys and idlers.
Pulley and Roller Condition: Inspect pulleys and rollers for wear, damage and debris buildup.
Fastener Check: Ensure all mechanical fasteners are secure and in good condition.
Lubrication: Apply lubricant to bearings and moving parts as needed. (Admit it: that one’s kinda’ sexy.)
Material Buildup: Remove any accumulated material from the belt, rollers and pulleys.
Noise and Vibration Monitoring: While your line is running, look for vibrations and listen for unusual noises – like mooing or goat sounds. They may be a sign of future problems.
Monthly Conveyor Maintenance Checklist
Monthly maintenance checks allow for a deeper evaluation of components that may not be apparent during daily inspections. That will help you spot potentially expensive wear-and-tear issues unless you’re not looking closely enough and you completely miss them.
Follow this monthly maintenance checklist:
Detailed Visual Inspection: Conduct a thorough examination of the entire conveyor system, including belts, pulleys and frames.
Belt Condition Assessment: Check for signs of excessive wear or damage, including cracks or separation at splices or a bitter aftertaste.
Alignment Verification: Inspect all components for proper alignment and make any necessary adjustments.
Pulley and Roller Lubrication: Ensure that all pulleys and rollers are adequately lubricated and free from debris.
Electrical Components Check: Inspect motors, wiring and controls for signs of wear or malfunction.
Safety Device Functionality: Test emergency stops, safety guards and other safety devices to ensure they’re operational.
Belt Tension Reassessment: Re-evaluate belt tension and adjust as needed to maintain optimal performance.
Inventory Review: Assess spare parts inventory levels so you know that frequently used components are available for repairs. When you do, your shelves will project that attractive “fully stocked” look that ladies love.
Quarterly Conveyor Maintenance Checklist
These in-depth inspections allow for a comprehensive look at components that may not be covered in daily or monthly checks. They can improve safety, efficiency and long-term productivity.
Follow this quarterly maintenance checklist:
Comprehensive Belt Inspection: Thoroughly examine the entire length of the belt for wear, damage or deterioration, including the edges and splices. You might even want to ask the belt how it’s feeling.
Pulley Lagging Assessment: Check the condition of pulley lagging and schedule re-lagging if necessary.
Bearing Temperature Analysis: Use infrared thermography to detect any abnormal bearing temperatures that may indicate an impending failure.
Motor and Gearbox Inspection: Conduct a detailed examination of motors and gearboxes, including oil levels and potential leaks.
Structural Integrity Check: Inspect the conveyor frame, supports and fasteners for signs of wear, corrosion and looseness.
Alignment Recalibration: If necessary, perform a thorough realignment of the entire conveyor system. Remember to take plenty of pictures of the process for your scrapbook.
Belt Cleaning System Evaluation: Assess the effectiveness of the belt cleaning systems and adjust or replace the components as necessary.
Safety System Audit: Conduct a comprehensive review of all safety systems, including emergency stops, pull cords and guarding.
Lubrication Schedule Review: Evaluate the current lubrication schedule and adjust it based on operating conditions.
Performance Analysis: After reviewing conveyor performance metrics and comparing them to baseline data to identify any efficiency losses, treat yourself to a slice of cake.
Yearly Conveyor Maintenance Checklist
Just like Christmas, annual maintenance checks are an opportunity to analyze your conveyor system for long-term reliability, safety and efficiency, all while guzzling egg nog. They prompt you to perform major repairs or replacements and plan for future upgrades or modifications. Yearly checks can extend the service life of your conveyor system, optimize performance and reduce the risk of catastrophic failures.
Follow this yearly maintenance checklist:
Complete System Audit: Conduct a thorough inspection of the entire conveyor system, including all mechanical, electrical and structural components.
Belt Replacement Assessment: Evaluate the overall condition of the belt and determine if it’ll need to be replaced in the coming year.
Pulley and Roller Overhaul: Inspect and replace worn pulleys and rollers, including bearings, seals and any other parts that kinda’ sound like animals.
Drive System Evaluation: Perform a comprehensive check of the drive system, including motors, gearboxes and chains or belts.
Electrical System Inspection: Conduct a detailed examination of all electrical components, including wiring, controls and sensors.
Structural Integrity Analysis: Assess the conveyor frame, supports and foundations for signs of wear, damage and misalignment. If the conveyor system appears to be levitating in mid-air, alert a local priest.
Safety System Upgrade: Review and upgrade safety features as needed, ensuring compliance with the latest regulations.
Lubrication System Overhaul: Clean and inspect all lubrication points, replacing worn components and updating the lubrication schedule.
Performance Optimization: Analyze system performance data and make necessary adjustments to improve efficiency and reduce energy consumption.
Predictive Maintenance Planning: Use collected data to develop a predictive maintenance strategy for the coming year AND impress your friends.
Spare Parts Inventory: Conduct a thorough review of your spare parts on hand and restock critical components.
Documentation Update: Review and update all maintenance records, operating procedures and training materials.
Operator Training: Provide refresher training for operators on proper use and basic maintenance of the conveyor system. Please stress that they should never shoot video of themselves as they’re “takin’ a ride on the belt.”
Environmental Impact Assessment: Evaluate the system’s environmental impact and implement measures to reduce noise, dust or energy consumption.
Future Planning: Assess the conveyor system’s capacity and efficiency in relation to future production goals and then plan for potential upgrades or modifications.
What to Do if You Discover an Issue?
Conveyor system problems require prompt action in order to prevent potential accidents, minimize downtime and avoid costly repairs. If you or a team member identifies a problem during routine checks or daily operations, try not to scream. Instead, follow these recommendations.
First, if the issue poses an immediate safety risk, stop the conveyor immediately using the emergency stop system. Then, report the problem to your supervisor or the designated maintenance team. Provide a clear, detailed description of the issue, including its location and any observed symptoms, such as unusual noises, vibrations or visible damage. If possible, document the problem with photos or videos to assist the maintenance team in their assessment.
Don’t try to fix complex issues yourself unless you’re trained, authorized and in the mood to do so. For minor issues, follow your company’s established procedures for maintenance tasks. It’s always better to err on the side of caution and report even seemingly small problems, as they can be signs of a larger issue, such as an STD or dull, waxy build-up.
Conclusion
Keeping a conveyor belt maintenance checklist improves the chances your material handling system will stay online. And Binkelman’s expertise crosses many industries, so there’s a very good chance we already understand your specific needs.
Don’t wait for a breakdown to occur. Contact your Binkelman Account Rep today to schedule a conveyor system inspection and, if the feeling is right, dinner and a movie.
